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We stay until it works on the shop floor.

Strategy, operational excellence and transformation for family businesses and industrial mid-sized companies – built with the people who will carry it out.

Start the transformation check Read the case studies

  • 35consultants
  • 2offices, Munich and Vienna
  • 2009independent since

Three practices, one standard: it has to pay off.

Most mandates combine two of them. We staff each team for the problem in front of us – not for whoever happens to be free.

Strategy

Where the company should be in five to ten years – worked out with the shareholders, not around them.

What you end up with
A strategy on a few pages, with targets for each unit and an investment plan.
Scope
8 to 14 weeks, 3 to 4 people

Typical questions

  • Which businesses will still carry us in ten years?
  • How do we handle succession and governance?
  • Where does growth by acquisition make sense?

Operational excellence

Stable processes in production, logistics and purchasing. Measurably better, without overloading the organisation.

What you end up with
Better numbers, standards on the line and a team that keeps improving them on its own.
Scope
12 to 20 weeks, 3 to 6 people

Typical questions

  • Why is our OEE below 65 percent?
  • How do we cut inventory without hurting delivery?
  • How does shop floor management become a habit?

Transformation

Large changes over several years: consolidating sites, a new ERP, integration after an acquisition.

What you end up with
A programme with clear owners, monthly steering and progress you can prove.
Scope
6 to 24 months, core team of 2 to 5

Typical questions

  • How do we steer twelve projects at once?
  • How do we bring the works council and staff along?
  • What comes first, and what can wait?

How far along is your company? Eight questions, an honest profile.

The transformation check covers strategy, processes, data and organisation. At the end you see your maturity profile against the mid-market and three recommendations on where to start.

  • About 3 minutes
  • No sign-up
  • Your answers stay in this browser

The evaluation needs JavaScript. You can still read the questions.

Question 1 of 8 Strategy How concrete is your strategy for the next three years?
Question 2 of 8 Strategy Our investment decisions clearly follow our strategy.
Question 3 of 8 Processes How do you measure the performance of production and logistics?
Question 4 of 8 Processes Improvements are standardised and rolled out to other lines or sites.
Question 5 of 8 Data Where is the data you use to run the company?
Question 6 of 8 Data Decisions in the leadership team rely on current figures rather than gut feeling.
Question 7 of 8 Organisation Who drives change projects in your company?
Question 8 of 8 Organisation Managers at the second and third level actively support change.

1 = not at all, 5 = completely

You can tell a good strategy by what changes the Monday after.

Kessler Advisory works with family businesses and industrial mid-sized companies on strategy, operational excellence and transformation. We build plans with the people who will carry them out – and judge ourselves by the numbers that follow.

Most companies we work with don’t lack insight. They know where things are stuck. What they lack is time, a clear sequence and someone who keeps going once day-to-day business takes over again. That is our job.

A client’s moulding plant in Upper Austria, just before the early shift.

What we don’t do

Case studies

Three recent mandates. The clients are anonymised; the numbers are the ones we were measured against.

+13

points of equipment effectiveness, from 58 to 71 percent

Thirteen points more equipment effectiveness, without buying a single machine.

Client
Family business, plastics engineering, 600 employees
Duration
16 weeks
Team
4 consultants, 1 partner
  • −38%changeover time
  • 94%on-time delivery, previously 81%
  • €2.4minvestment that was no longer needed

Injection moulding for automotive and medical technology, three plants in Bavaria and Upper Austria

Situation

Growing delivery backlogs, although the machines seemed fully loaded. Overall equipment effectiveness of 58 percent, long changeovers and breakdowns nobody tracked systematically.

Approach

Daily shop floor management on all 42 machines, changeover reduction on the twelve most frequently set-up presses, a simple downtime log on a tablet. The supervisors wrote the standards themselves.

Result

OEE up from 58 to 71 percent, changeovers 38 percent shorter, on-time delivery up from 81 to 94 percent. The capacity gained replaced a planned investment of around €2.4 million.

Metrics before and after the project, in percent
  • before
  • after
Equipment effectiveness (OEE) before 58 %, after 71 %
Availability before 79 %, after 88 %
On-time delivery before 81 %, after 94 %

Measured as the average of three months before the project and six months after completion.

−14%

cost per order line

Cost per order line, index January 2024 = 100. Monthly figures from the client’s cost accounting, adjusted for wage agreements.
Cost per order line, index January 2024 = 100
Jan 2024100
Feb 2024101
Mar 202499
Apr 2024100
May 202498
Jun 202497
Jul 202495
Aug 202496
Sept 202493
Oct 202492
Nov 202491
Dec 202490
Jan 202589
Feb 202589
Mar 202588
Apr 202587
May 202586
Jun 202586

Nine warehouses and three systems became one network.

Client
Contract logistics provider, 1,400 employees
Duration
14 months
Team
3 to 5 consultants, 2 partners

9 → 6 sites, one system instead of three−22% warehouse space+19% picking productivity

Warehousing and distribution for industry and retail, sites in Germany and Austria

Situation

After two acquisitions, nine sites were running three warehouse management systems and their own processes. Cost per order line was clearly above market, and large customers were demanding price cuts.

Approach

A shared target picture for the network, standard core processes, consolidation to six sites and migration to one system in four waves. The works council sat on the steering committee from week one.

Result

Cost per order line down 14 percent, warehouse space down 22 percent, picking productivity up 19 percent. No redundancies.

21%

service share of revenue, previously 9 percent

A second pillar, before the first one starts to wobble.

Client
Family business, mechanical engineering, 280 employees
Duration
10 weeks of strategy, then 2 years of support
Team
3 consultants, 1 partner
  • 24%share of the largest customer, previously 38%
  • 1,900machines in the installed base
  • 4×a year the new advisory board meets

Special-purpose machinery for the food industry, third-generation owned

Situation

Revenue had been flat at around €40 million for five years, with 38 percent from a single customer. Succession was open and the shareholders disagreed on direction.

Approach

A strategy process with all six shareholders, an analysis of the installed base of around 1,900 machines and a dedicated service business built from scratch. In parallel, an advisory board and a succession plan.

Result

Service share of revenue up from 9 to 21 percent, largest customer down from 38 to 24 percent. Succession is settled; the advisory board has met quarterly since 2023.

Revenue by business, € million
  • New machines
  • Service and spare parts
Revenue by business, € million
New machinesService and spare partsService share
202137.33.79 %
202237.64.711 %
202337.46.114 %
202437.08.118 %
202537.19.921 %

Financial years 2021 to 2025, company figures.

Insights

What we learn on projects, we write down. No sign-up, no white paper form.

Operational excellence 9 min read

Shop floor management: why the daily meeting beats the next dashboard

Many plants invest in software before they have a stable meeting routine. The order matters.

Markus Hollerer

Read an excerpt

Almost every plant we get to know has metrics. What is missing is the moment when someone looks at them and makes a decision. Fifteen minutes each morning, in the same place, around the same three numbers, is unspectacular – and more effective than most digitalisation projects.

We describe how such a meeting is set up, the mistakes we see most often and why the supervisors matter more than plant management.

On a real site, each article has its own page, with author details and structured data for search engines.

Family businesses 7 min read

Succession is a strategy question

Whoever takes over also takes on a direction. Why shareholders should settle the strategy before they talk about names.

Dr. Katharina Kessler

Read an excerpt

Succession is often treated as a people question: someone from the family or from outside, and when. Yet the real decision comes earlier – which company is being handed over, and whether it suits the people meant to run it.

Using three anonymised cases, we show how shareholders with different interests arrive at a shared direction.

On a real site, each article has its own page, with author details and structured data for search engines.

Data 8 min read

Owners first, platform second

Data projects in mid-sized companies rarely fail on technology. They fail on the question of who owns a metric.

Lena Aigner

Read an excerpt

When three departments report three different on-time delivery rates, a new platform won’t help. A definition will, along with one owner and the agreement that only this number counts.

The article lays out a four-step process we have tested on several projects, and what it costs: mostly management time.

On a real site, each article has its own page, with author details and structured data for search engines.

A small firm with experienced people.

35 consultants, 14 of whom have held management roles in industry: plant managers, heads of logistics, finance directors. We deliberately hire people who have been responsible for results, not just for presentations.

Every mandate is led personally by a partner. Teams are small, decisions are quick, and whoever starts a project stays until the end.

Partners

Offices

Munich

Ottostraße 12
80333 Munich, Germany
+49 89 000 000 00
munich@kessler.example.com

Head office, 20 consultants. A five-minute walk from the central station.

Vienna

Börsegasse 9
1010 Vienna, Austria
+43 1 000 00 00
vienna@kessler.example.com

15 consultants, covering Austria, South Tyrol and Eastern Europe.

The two offices are four hours apart by train. Most of the time we are at our clients’ sites anyway.

Book a conversation

A first conversation takes about an hour, costs nothing and commits you to nothing. Afterwards you’ll know whether and how we can help – or who you should ask instead.

Markus Hollerer

Partner, Vienna office

+43 1 000 00 00
m.hollerer@kessler.example.com